Double-Launch Station Automatic Pigging System DN40 /Pipeline Cleaning/Paints and Coatings

Customization: Available
Application: Cosmetic Industry, Food Industry, Pharmaceutical Industry
Certification: ISO

Product Description

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Basic Information

Model NO.DN 40
Control SystemFully Automatic
CustomizedAvailable
MaterialStainless Steel
ISO Standard1; 1.25; 1.5; 2; 2.5; 3; 3.5; 4; 5; 6
DIN StandardDN25 to DN150
MediumLiquid and Air
Temperature RangeAbove 0°C ~ 100°C
PressurePn10
HS Code8481202000
Production Capacity50 set/Year
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Product Description

The Double-Launch Station Automatic Pigging System is designed to recover residual product from pipelines with minimal waste and maximum efficiency. It features a hygienic design suitable for food, beverage, pharmaceutical, and cosmetic industries.

  • Fully automated launch and receive stations with intelligent control systems.
  • Product recovery rate up to 99%.
  • Significant reduction in cleaning time and water usage.
  • Fast ROI typically achieved within 3 to 6 months.
  • Easy integration with existing automation setups for sustainable production.

Technical Data Specifications:

• Working pressure range: 0 ‐ 10 bar
• Temperature range: above 0°C ‐ 100°C
• Main body material: SS304, SS316L
• Sealing material: EPDM (default); Optional: VMQ, FKM, FFKM, NBR
• Surface roughness: Ra≤0.8μm (product contact surfaces)

Available Tube Diameters:
Din11850 Series II: DN25, DN40, DN50, DN65, DN80, DN100, DN125, DN150
ISO Standard: 1", 1.25", 1.5", 2", 2.5", 3", 3.5", 4", 5", 6"

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Product Parameters

Micro-residue launcher ISO Series

Micro-residue launcher (SUS316L) - ISO Series

Micro-residue launcher DIN 11850

Micro-residue launcher (SUS316L) - DIN 11850

Piggable-tee stopper Tri-clamp

Piggable-tee intermediate stopper - Tri-clamp

Piggable-tee stopper Flange

Piggable-tee intermediate stopper - Flange

Piggable-tee stopper DIN

Piggable-tee intermediate stopper - DIN Series

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Detailed System Photos

System Detail 1
System Detail 2
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Professional Supplier

Manufacturing Workshop

We are an experienced manufacturer of hygienic pigging systems. Our designed and manufactured product recovery systems include manual, automatic, sanitary, and aseptic options. We provide hygienic pigging solutions for various industries including:

  • Dairy & Beverage
  • Edible Oil & Sauces
  • Pharmaceutical & Cosmetics
  • Chemicals & Paint Coatings
  • Lithium Battery Slurry
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Our Advantages & Service

After Sales Support: Technical support, professional training, spare parts kits, on-site maintenance, and remote guidance.

  • Professional technical team with extensive project experience.
  • Proven solutions widely used in high-viscosity hygienic applications.
  • Comprehensive product range: pipeline pigs, special valves, detection units, and automation.
  • Fast delivery and high-level technical support.
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Packaging & Shipping

Packing 1
Packing 2
Packing 3

Frequently Asked Questions

1. What are the main advantages of an automatic pigging system?
It offers significant advantages including reduced product waste, improved yield, faster cleaning cycles, lower water and chemical usage, and enhanced production efficiency. It can recover up to 99% of residual product from pipelines.
2. Why is the process called "pigging"?
The term's origin is debated; some suggest "pig" is an acronym for Pipeline Inspection Gadget, while others believe it refers to the squeaky sound some cleaning pigs make while traveling through pipes.
3. How do I choose the correct pipeline pig for my process?
Selection depends on your production process and medium. We offer various types including replaceable lip pigs, lithium battery pigs, jet pigs, PTFE pigs, double-shoulder solid pigs, and double-sphere solid pigs.
4. What materials are used for the system construction?
The main body is typically constructed from high-grade Stainless Steel (SS304 or SS316L). Sealing materials include EPDM, VMQ, FKM, FFKM, or NBR depending on chemical compatibility requirements.
5. What is the typical Return on Investment (ROI) period?
By recovering up to 99% of valuable product and reducing cleaning costs, most systems deliver a full return on investment within 3 to 6 months.
6. Can the system be customized for specific pipe sizes?
Yes, while we provide standard DIN (DN25-DN150) and ISO (1"-6") sizes, other dimensions and special connection types can be fully customized to meet unique pipeline requirements.

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