Economical manual pigging systems consist of a launching station, a receiving station, and a pig. There are two primary configurations:
- Type 1: The pig is manually removed from the receiving station.
- Type 2: The pig can be sent back to the launching station using driving force upon reaching the receiver.
💎
Key Benefits
- Economical and highly cost-effective solution.
- Fast return on investment, typically within 3-6 months.
- Suitable for liquid food, pet food, detergents, chemicals, and lithium battery slurry.
- Reduces material waste significantly.
- Recovers over 99.5% of residual product in the pipeline.
✨ Features
- Stations can be cleaned alongside the pipeline during CIP processes.
- The pipeline pig is firmly fixed upon entering the station.
- Modular design allows for easy integration into existing pipelines.
- Automation components can be upgraded at any time.
- Low maintenance and operational costs.
❓ FAQ
What is a manual pigging system?
Manual pigging systems use manual control to launch and receive the pipeline pig. The pig can be manually removed or returned to the launcher depending on the system type.
How does a pigging system work?
It uses a specialized device called a "pig" to clean, recover product, or inspect pipelines. Propelled by product or air, it cleans walls and recovers residual material.
What are the main benefits of pigging?
The main benefits include enhanced product recovery (up to 99.5%), reduced waste, improved operational efficiency, and minimized downtime during cleaning.
Can the system be used for food-grade applications?
Yes, our systems are designed for hygienic and sanitary applications, making them ideal for the food, beverage, and dairy industries.
Is the pigging system compatible with CIP?
Absolutely. The launching and receiving stations are designed to be cleaned together with the pipeline during the Clean-In-Place (CIP) cycle.
What pipeline sizes are supported?
We support both DIN standards (DN25 to DN150) and ISO standards (1 inch to 6 inch) to meet various industrial requirements.