Our economical manual pigging system consists of a launching station, a receiving station, and a pig. Designed for high efficiency, it allows for manual removal of the pig from the receiver or semi-automatic return to the launcher using driving force.
Key Benefits:
Cost-effective with fast ROI (3-6 months)
Suitable for liquid food, detergents, chemicals, and lithium batteries
Reduces material waste significantly
Recovers over 99.5% of residual product in pipelines
Modular design integrates easily into existing processes
Technical Parameters
Standard Specifications:
- DIN 11850 Series II: DN25, DN40, DN50, DN65, DN80, DN100, DN125, DN150
- ISO Standard: 1", 1.25", 1.5", 2", 2.5", 3", 3.5", 4", 5", 6"
Professional Solutions
We are a professional supplier of hygienic pigging systems, providing solutions for dairy, beverage, pharmaceutical, and chemical industries. Our technology covers manual, automatic, sanitary, and aseptic requirements.
Extensive experience in liquid product recovery
Professional technical team and fast delivery
Advanced sanitary and hygienic process applications
High-quality spare parts and technical support
Packaging & Shipping
Frequently Asked Questions
1. What is a manual pigging system?
Manual pigging systems use manual control to launch and receive the pipeline pig. The pig can be manually removed from the receiving station or returned to the launcher after the cleaning process.
2. How does the pigging process work?
A specialized device called a "pig" is inserted into the pipeline and propelled by the product or a separate propellant (like air or water). It cleans the pipeline walls and recovers residual product effectively.
3. What is the expected product recovery rate?
Our pigging solutions are designed to recover 99.5% or more of the residual product left in the pipeline, significantly reducing waste.
4. What industries are these systems suitable for?
They are widely used in food, sauce, dairy, beverage, candy, liquid detergent, shampoo, toothpaste, chemicals, pharmaceuticals, and paint industries.
5. Can the system be cleaned using CIP (Clean-In-Place)?
Yes, the launching and receiving stations are designed so they can be cleaned together with the existing process pipeline during CIP cycles.
6. What standards do the launchers and receivers follow?
We provide components matching both DIN 11850 Series II standards (DN25-DN150) and ISO standards (1" to 6").
Dulles Equipment
