Micro-Residue Pipeline Cleaning System DN65/Sanitary Pigging System

Customization: Available
Application: Chemical Industry, Cosmetic Industry, Food Industry, Pharmaceutical Industry
Certification: ISO

Product Description

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Basic Specifications

Model NO.
DN65
Control System
Fully Automatic
Material
Stainless Steel
Connection Type
Flange / Welding
Medium
Liquid and Air
Pressure
Pn10
Temperature
<121 Centigrade
ISO Standard
1" - 6"
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Product Description

Micro-residue Pigging System

Suitable for industry applications with high low-residual rate requirements. The system consists of an automatic launching station, receiving station, pig, special valves, and other piggable components with fully automated control. The internal structures have no cleaning dead corners, ensuring nearly zero material residue after operation.

Key Features
  • CIP Integration: Equipped with a cleaning agent inlet, connectable to factory CIP pipelines.
  • Minimal Waste: Residual amount as low as only a few grams per meter.
  • Efficiency: Increases product conversion rate and eliminates cross-contamination.
  • Purity: Enhances product purity and lowers overall cleaning costs.
Technical Data
  • Working pressure range: 0 - 16 bar
  • Temperature range: 0°C - 100°C
  • Main body material: SS304, SS316L
  • Sealing material: EPDM (Default); Optional: VMQ, FKM, FFKM, NBR
  • Surface roughness: Ra≤0.8μm
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Product Parameters

Launcher - ISO Series
Micro-Residue Launcher
Size A (mm) B (mm) C (mm) D (mm)
1"443331Φ29*1.5Φ25.4*1.5
1.5"443324.5Φ29*1.5Φ38.1*1.5
2"511349.5Φ41*1.5Φ50.8*1.5
3"601456Φ70*2.0Φ76.1*2.0
4"618.5463Φ70*2.0Φ101.6*2.0
Receiver - ISO Series
Micro-Residue Receiver
Size A (mm) B (mm) C (mm) D (mm)
1"197150Φ29*1.5Φ25.4*1.5
2"177150Φ29*1.5Φ50.8*1.5
3"207234Φ53*1.5Φ76.1*2.0
4"271296Φ70*2.0Φ101.6*2.0
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Detailed Photos

Detailed View 1 Detailed View 2 Detailed View 3
System Assembly
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Professional Supplier Profile

Workshop

We are an experienced manufacturer of hygienic pigging systems, established in 2005. We provide manual, automatic, sanitary, and aseptic product recovery systems for various industries including dairy, beverage, edible oil, pharmaceutical, cosmetics, and chemicals. Our focus is on high-quality R&D to provide cost-effective solutions that meet special client requirements globally.

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Packaging & Shipping

Packaging 1 Packaging 2 Packaging 3
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Frequently Asked Questions

What are the advantages of a micro-residue pigging system?
The receiver is equipped with a cleaning agent inlet and internal structure without dead corners, connectable to factory CIP pipelines for full cleaning. This meets extremely low residue requirements during production.
Why is this process called "pigging"?
While some say it's an acronym for Pipeline Inspection Gadget, others attribute it to the squeaky sound made by the cleaning devices as they move through the pipes.
How do I choose the correct pipeline pig?
Selection depends on the production process and industry. Options include replaceable lip pigs, lithium battery pigs, jet pigs, PTFE pigs, and various solid pig designs.
What materials are the systems made of?
The main body is typically constructed from high-grade Stainless Steel (SS304 or SS316L) to ensure hygiene and durability in sanitary environments.
What is the typical operating temperature and pressure?
Our systems generally operate within a pressure range of 0 to 16 bar and a temperature range from 0°C up to 100°C, suitable for most liquid processing needs.
Can the tube diameters be customized?
Yes, while we follow ISO and DIN standards (from 1" to 6" or DN25 to DN150), clear pipe carriers of other specific sizes can be fully customized upon request.

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